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Q. What is the waste of injection molding?

A.In injection molding, waste is surplus material or defective pieces produced during manufacturing. Among the common forms of waste are sprues, runners, and flash—leftover plastic from the mold channels and edges. Waste also results from defective goods, such short shots, distorted components, or sink mark-containing articles. ‍Material gets wasted in color changes, setup or shutdown. A good design for molds plus precise calibration of machines leads to less waste. The process needs better adjustments to save materials. Operators recycle sprues or runners as well as grind defective parts. Proper handling of raw materials plus scheduled upkeep next to skilled staff limit waste. The steps to reduce these problems result in better output or lower expenses along with less impact on resources.

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